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                                                          GITA

                                                         Click below to download:

GITA-brochure in black-and-white
Process monitoring and simulation is an area where computers are effectively used to optimise production and maximise profits.  There are innumerable areas where a generalised software package (or a product) can be effectively used to yield immediate direct benefits to operating factories.  A software GITA, a Guided Intelligent Tool for Analysis, has been developed for this purpose.  GITA is a collection of the following data correlation packages:
  1. CURVE-FIT:   Based on a novel monotonic transform
  2. LINEFIT     :   Based on linear regression
  3. QUADFIT   :   Based on quadratic regression
  4. LOGFIT     :   Based on logarithmic regression
  5. EXPOFIT   :   Based on exponential regression
  6. RRMFIT     :   Based on Rosin-Rammler regression
  7. POLYFIT    :  Based on polynomial regression
  8. POSYFIT    :  Based on posynomial regression
  9. RECIFIT      :  Based on reciprocal-posynomial regression
  10. MULTFIT     :  Based on multi-variable linear and logarithmic regression

The software module CURVEFIT in GITA is based on a novel mathematical technique of monotonic transform developed and published in international research journals.  It is essentially useful for determining mathematical correlations between data, interpolation and extrapolation, forecasting, developing simple analytical equations for complex integrals (which can otherwise be calculated only using advanced numerical techniques), developing simple equations for infinite series solutions (which are encountered in several engineering problems), parametric studies etc.  The software has excellent graphing capabilities with possible instant representation in different forms like Linear, Log-log, Semi-log and Inverse Semi-log scales.  It also has in-built features for storage and management of data.

 

The following are some of the areas where GITA has been successfully applied:

  • Particle size distribution of powders

  • Classifier efficiency curves

  • Cement strength development curves

  • Ball mill grinding rates

  • Ball mill chamber sampling

  • Kiln operation curves

  • Coal calorific value estimation

  • Valve calibration curves

  • Product yield curves in petroleum isocracking process

  • Ammonia density versus pressure and temperature

  • Drying rate curves and diffusivity estimation

  • More accurate relation than Arrhenius relation for reaction rate constant versus temperature

  • Langlier index estimation for cooling water quality and scaling

  • Semi-variogram curves

  • Release rates of drugs

  • Correlations for psychrometric relations

  • Filter life estimation

  • Compression ratio of working fluid in heat pumps

  • Correlations for predicting the amount in the desired particle size range in the final product and its moisture content versus several operating variables

  • Sale forecasting for FMCG, pharmaceutical companies etc.

  • Simpler relation for Normal probability integral and other integrals

  • Simpler relation for several infinite series solutions encountered in engineering

A summary of the actual values of the parameters estimated for typical applications, which should be found useful by users in the respective industries, is given below.  The following summary refers to the predictions obtained with only one of the pack of seven packages included in GITA, namely CURVEFIT.  The other packages are also useful for specific applications.  It may be noted that the error in the predictions is extremely reasonable in all the cases which is indicative of the power of this software.  The actual graphs showing the predicted curves along with the data points are also shown for 13 of the 16 applications mentioned below. 

 

The package includes a module called FASTFIT, which enables quick determination of the best package from among the various packages listed earlier.  This leads one to the package most suitable for a particular application.  After running FASTFIT, one can refine the mathematical equation by going into the best package suitable for the application.  

 

GITA also incorporates an automatic inverse determination feature, wherein mathematical equations can be obtained for predicting the x-value for a given y-value, in other words, x = f -1(y) is determined.

 

The MULTFIT module in GITA is useful for determining a mathematical equation between several independent variables and one dependent variable:

 

       y = f (x1,x2,x3,x4,...)

 

The functional form can be either linear or logarithmic as follows:

 

       y = a0 + a1x1+ a2x2+ a3x3+ a4x4+ ...

 

       y = C  x1a1 x2a2 x3a3 x4a4...

 

The latter form mentioned above is especially useful in dimensional analysis to establish dimensionless correlations in process studies.  Running MULTFIT gives both the above correlations along with the corresponding average absolute error values.  

Click on the Figure to see GITA's Opening Menu This figure is the Opening Menu of GITA.
Click on the figure to see in normal size.
Size : 37 kb.  Opens in separate window

Click on the Figure to see GITA's Data Entry Screen

This figure is the Data Entry screen of GITA except for MULTFIT
Click on the figure to see in normal size.
Size : 33 kb.  Opens in separate window
APPLICATIONS DONE WITH GITA'S CURVE-FIT MODULE
y = C xm exp(b xn )
 
Legend C m b n Error %
 
1.   KILN FEED VS. DIFFERENTIAL PRESSURE FOR SILO NO. 1
     CURVE-FIT Ideal for Calibration and Operating Curves
Silo No. 1 .8736E+13 -5.000 -.2815E+03 -1.000 .6
 
2.   FILTER CHARACTERISTIC LIFE CURVE
      For Filter Replacement Time
Wound type .2292E+01 1.000 .1686E-01 2.000 3.3
 
3.   PARTICLE SIZE DISTRIBUTION OF CEMENT AND RAW-MIX
      Choice 4 of CURVE-FIT
Cement .2907E+03   .000 -.1019E+02  -.500 2.7
Raw-mix .3281E+03 .000 -.1258E+02 -.500 2.6
 
5.   BALL MILL THROUGHPUT VS. BALL LOADING AND WORK INDEX
      Ball Mill Performance Analysis
Wi = 17 .1978E+02 .500 -.4997E-04 2.000 1.3
Wi = 15 .2006E+02 .500 .2323E-04 2.000 .9
Wi = 13 .2147E+02 .500 .1710E-04 2.000 1.1
 
6.   CEMENT MILL CHAMBER (NO. 3) SAMPLING - 1ST ORDER LAW
      Grinding Kinetics Determination - 9-8-1988
+ 90 um .6753E+04 -3.940 .2300E+00 1.000 6.5
- 63 um .8408E+01 1.493 -.1201E+00 1.000 8
 
7.   VALVE CALIBRATION CURVES FOR THREE VALVES
      Utility of choice no. 6 of CURVE-FIT
Valve 1 .3919E+01 .000 .3400E-01 1.000 1.4
Valve 2 .1994E+01 .000 .3400E-01 1.000 2.1
Valve 3 .1624E+01 .000 .3400E-01 1.000 1.3
 
8.   POWER VERSUS FLOW AND RPM
      1KNK10 : I Cooler fans - K10, 11, 12, 13, 14, 15
1315 2.403e+001 1.000 -1.00E+00 .200 0.9
1415 2.852e+001 1.000 -1.00E+00 .200 0.8
1515 3.350e+001 1.000 -1.00E+00 .200 0.8
1615 3.890e+001 1.000 -1.00E+00 .200 0.6
1715 4.470e+001 1.000 -1.00E+00 .200 0.8
1815 5.123e+001 1.000 -1.00E+00 .200 1.0
 
9.   VOLUME YIELD VS. TEMPERATURE AND API IN ISOCRACKING PROCESS
      Petroleum Refining Application
73.5 API .4474E+02 .000 .8429E-02 1.000 3.4
60.5 API .1069E+03 .000 .2014E-02 1.000 1.8
46.5 API .1381E+03 .000 .7136E-02 1.000 1.3
38.0 API .2755E+03 .000 .2855E-02 1.000 1.0
 
11.    DENSITY OF NITROGEN VS. PRESSURE AND TEMPERATURE
       Utility of Choice No. 4 of CURVE-FIT (m=1 and n=1)
T= 250K .1353E+01 1.000 -.7674E-03 1.000 3.4
T= 500K .6754E+00 1.000 -.5026E-03 1.000 .3
T= 1000K .3364E+00 1.000 -.3152E-03 1.000 .2
T= 400K .8498E+00 1.000 -.5744E-03 1.000 .8
T= 600K .5614E+00 1.000 -.4482E-03 1.000 .2
T= 800K .4205E+00 1.000 -.3703E-03 1.000 .2
 
12.    PARAMETRIC ANALYSIS OF N2 DENSITY FOR COMPOSITE RELATION
      C vs T and -1000 b vs T
C, kg/m3 b .3551E+03 -1.008 .0000E+00 .000 .3
-1000b,1/b .1807E+02 -.571 -.1176E-05 1.655 .2
 
13.    ASH CONTENT VERSUS COAL CALORIFIC VALUE
       Utility of Choice No. 4 of CURVE-FIT
Coal 1 .5475E+01 .000 -.3873E-08 5.000 .7
 
14.    FILTER PRESSURE DROP VS. FLOW RATE
        Useful for Determining Max. Flow Possible
No solids .2805E-01 2.000 .1256E-01 1.000 8.4
Yes solids .52430e-01 2.000 -.1565E-02 1.000 6.0
 
15.    DRAINAGE MEASUREMENTS IN A PAPER MILL (NO. 2)
        Film Thickness vs Distance Actual and Recommended
Actual .6258E+01 .000 -.1412E+00 1.000 3.4
Recom. .5710E+01 .000 -.2006E+00 1.000 .1
 
16.    NORMAL DISTRIBUTION INTEGRAL, FOR X = (x-mu)/sigma > 0
        Note : It is cumulative probability above X, Prob(RV > X)
Normal .500E+02 .000 .121E+01 1.250 2.7
 
17.   PSYCHROMETRIC RELATIONS, DEW POINT VS. ABSOLUTE HUMIDITY
y = DP .535E+02 .100 -.461E+01 -0.500 2.0
y = AH .120E+01 .700 -.415E-02 1.500 2.0
 
18.   DRYING OF COARSE GRAINS WITH INTERNAL DIFFUSION CONTROL
Drying .100E+01 .000 -.159E+01 1.300 2.5
 

19.   LANGLIER INDEX FOR WATER QUALITY, SCALE FORMING TENDENCY

   LI  = pH – [9.3 + NS + NT – NH –NA] > 0 ==> Scale forming 

   NS = 0.1 + 0.1(TS –350)/50 for total solids 350 < TS < 400 ppm
   NS = 0.1 for TS < 350 and 0.2 for TS > 400 ppm
   NT = 2.6 – 34 exp(-7.52/T0.2) T = Water temperature in oC
   NH = 0.691 H0.2 exp(-5.76/H) H = Calcium hardness in ppm
   NA = 1.02 A0.36 exp(-3.83/A) A = Total alkalinity in ppm

The mathematics on which GITA is based has also fetched us a national award presented by the Prime Minister of our country.  In case you are interested, a technical report prepared on the subject shall be sent upon specific request, absolutely FREE OF CHARGE to you.
KILN FEED VS. DIFFERENTIAL PRESSURE FOR SILO NO. 1  --  CURVE-FIT Ideal for Calibration and Operating Curves
FILTER CHARACTERISTIC LIFE CURVE  --  For Filter Replacement Time
PARTICLE SIZE DISTRIBUTION OF CEMENT AND RAW-MIX  --  Choice 7 of CURVE-FIT
TROMP USING DATA : CL= 23.7%, POLYFIT ORDER = 5  --  PPC Grinding Circuit, CM 2
BALL MILL THROUGHPUT VS. BALL LOADING AND WORK INDEX  --  Ball Mill Performance Analysis
CEMENT MILL CHAMBER (NO. 3) SAMPLING - 1ST ORDER LAW  --  Grinding Kinetics Determination - 9-8-1988
VALVE CALIBRATION CURVES FOR THREE VALVES  --  Utility of choice no. 6 of CURVE-FIT
POWER VERSUS FLOW AND RPM -- 1KNK10 : I Cooler fans - K10, 11, 12, 13, 14, 15
VOLUME YIELD VS. TEMPERATURE AND API IN ISOCRACKING PROCESS  --  Petroleum Refining Application
VOLUME YIELD VS. TEMPERATURE AND API IN ISOCRACKING PROCESS  --  Petroleum Refining Application.  Inverse relationship is shown
DENSITY OF NITROGEN VS. PRESSURE AND TEMPERATURE  --  Utility of Choice No. 4 of CURVE-FIT (m=1 and n=1)
PARAMETRIC ANALYSIS OF N2 DENSITY FOR COMPOSITE RELATION  --  C vs T  and  -1000 b vs T
ASH CONTENT VERSUS COAL CALORIFIC VALUE  --  Utility of Choice No. 4 of CURVE-FIT
FILTER PRESSURE DROP VS. FLOW RATE  --  Useful for Determining Max. Flow Possible
DRAINAGE MEASUREMENTS IN A PAPER MILL (NO. 2)  --  Film Thickness vs Distance Actual and Recommended
NORMAL DISTRIBUTION INTEGRAL, FOR X = (x-mu)/sigma > 0  --  Note : It is cumulative probability above X, Prob(RV > X)

Address :  Dr. K. Viswanathan, B-113/2 East of Kailash, New Delhi 110065, INDIA.  Ph : 91 11 26830345, Mob: 9818803624.   
  Email:  ptcsoftware@softhome.net, ptcsoftware@rediffmail.com.