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TTC-7 : Rotary Dryer Circuit Operation, Simulation, Optimisation and Industrial Case Studies

Lecture 1- Definitions and General Nomenclature Employed in Drying Studies and Analysis.
Lecture 2- Residence Time, Material Filling and Power Predictions for a Rotary Dryer.
Lecture 3- Heat Balance and Fuel Consumption.  Constant Rate and Falling Rate Drying. Gas-Particle Heat Transfer Coefficient.
Lecture 4- Hot Air Generator Model.  Importance of False Air (or Leakages) Entry and Its Estimation
Lecture 5- Moisture Content, Gas and Solids Temperature Profiles inside Rotary Dryer for Co-current and Counter-current Cases.
Lecture 6- Importance of Cooling.  Critical Relative Humidity and Moisture Re-absorption Problems.
Lecture 7- Prediction of Absolute and Relative Humidities, Dew Point, Fines Carryover Rates and Collection in Cyclones.
Lecture 8- Rotary Dryer Design Aspects.  Gas Flow Rate,  Diameter, Length, Outlet Gas Relative Humidity, Outlet Solids Temperature.
Lecture 9- Industrial Case Studies.  Hot Country vs. Cold Country.  Low CRH vs. High CRH Material.
Lecture 10- Rotary Dryer as Part of Granulation Plant.  Granulator, Cooler, Recycle Heat Balance and Implications.
Lecture 11- Demonstration of GRAND and RDSIMUL.

 

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